maxclean Preparation machine

Professional cleaning of the production bed

Clean work starts with a clean environment. The maxclean ensures thorough cleaning of production beds, combined with an environmentally friendly, economical and precisely controlled application of release agent. At the same time, tension wires are efficiently laid out – perfectly coordinated for a smooth process. This allows otherwise labor-intensive preparation tasks to be completed quickly, easily and with minimal effort.

Our two solution variants:

maxclean 3:1 bed cleaner
maxclean 4:1 vacuum bed cleaner

maxclean 3:1 The new way of preparation - safe, efficient and user-focused

Ergonomically designed operator workstation of the maxclean 3:1 with adjustable seat, safety features and clear forward visibility for maximum control during operation.

In a market environment characterised by rising energy and labour costs, increasing competitive pressure and growing modernisation demands, operational efficiency determines the profitability of a precast concrete plant.

The maxclean 3:1 has been developed precisely for these requirements. It combines cleaning, release agent application and prestressing wire handling in one integrated system – with the aim of streamlining processes, conserving resources and minimising downtime. The result: measurably lower operating costs combined with higher process reliability.

3 processes. 1 machine.

Cleaning, pulling prestressing wires, oiling

Every minute counts in daily production. Separate work steps lead to unnecessary machine movements, increased labour requirements and additional wear.

The maxclean 3:1 integrates:

Mechanical cleaning of the casting bed surface and rails
Simultaneous pulling of multiple prestressing wires
Uniform, controlled release agent application

This process integration significantly reduces cycle times and ensures reproducible results. The powerful brush systems reliably remove residues. At the end of the casting bed, the loosened material can be easily collected and disposed of. The release agent is applied precisely via adjustable nozzles – evenly, economically and environmentally friendly.

Step 1

Cleaning

Powerful brushes reliably clean the casting bed surface and rails.

Step 2

Pulling prestressing wires

All prestressing wires can be pulled out simultaneously. this saves time in daily operations and makes preparation more efficient and safer.

Step 3

Oiling

The bed surface is sprayed with release agent evenly, economically and in an environmentally friendly manner.

Reduce costs

The maxclean 3:1 has been consistently designed to reduce ongoing operating costs, make maintenance predictable and use resources efficiently. This results in lower running costs, fewer unplanned downtimes and a cost-effective solution for modern precast plants.

Reduced total operating costs:

Minimal maintenance effort
Large, service-friendly inspection hatches
Durable, robust design
180° rotatable, double-sided scraper rubber for extended service life

Work safely

The new generation of machines has been consistently designed to meet the demands of daily operation. Ergonomics, visibility and intuitive operation are at the core.

Modern, functional design
Ergonomically designed operator workstation
Adjustable seat for different body sizes
Seat belt and head protection for increased safety
One-hand operation via joystick
Clear view in the direction of travel for maximum control

The result: greater safety, improved control and noticeable relief in daily operation.

Technical data

Length	4376 mm
Height	2139 mm
Width	1720 mm
Weight	2500 kg

maxclean 4:1 Efficient bed preparation system

The maxclean 4:1 vacuum bed cleaner sets a new standard in bed preparation with its powerful and efficient multi-step process. Three high-powered brushes thoroughly clean the casting bed and rails, while an advanced suction system captures all residues, including fine dust, in one pass. The casting bed is then evenly coated with release agent in an eco-friendly, cost-effective manner. Additionally, stressing wires are automatically extracted during the process, ensuring seamless operations. maxclean 4:1 optimises efficiency, reduces downtime and enhances overall productivity.